Plastic & Waste · Greenly Feature
What started as a university project in Berlin is now a Cairo-based company turning discarded plastic bags into bags, backpacks, and a livelihood for the artisans who make them.
Every product Up-fuse sells starts the same way: as a plastic bag someone else threw away. The idea began as a university project in Berlin, but as co-founder Yara Yassin told me, Egypt was always where the founders believed it could do the most good.
"The idea was born while studying in Berlin, but Egypt was always where we believed it could create the greatest impact. Cairo has incredible craftsmanship, a vibrant design culture, and also faces significant waste management challenges. We saw an opportunity to connect those realities, to transform local waste into valuable products while creating meaningful work opportunities. Bringing Up-fuse back to Cairo wasn't just about manufacturing here, it was about proving that solutions to global environmental challenges can be designed and built locally."
Yara Yassin, Co-founder, Up-fuse
The process behind every Up-fuse product is more involved than it looks. Used plastic bags are collected through a network of waste collectors, sorted by color and type, washed, dried, and layered together. Heat and pressure fuse those layers into the durable sheets that give Up-fuse its signature material, which is then cut, stitched, or woven together with other upcycled materials like denim or textile waste.
Larger travel bags use considerably more material, while smaller accessories use less. Every product, as Yara put it, passes through several hands before it's finished, combining craftsmanship with materials that would otherwise sit in a landfill.
Up-fuse works with NGOs and community organizations that already have established relationships with women and artisans in underserved communities. Together, they identify where traditional craftsmanship can be paired with upcycled materials, then Up-fuse's team develops the product, builds prototypes, and trains artisans on whatever new technique the product requires, whether that's working with fused plastic or a new construction method entirely.
Artisans are paid fairly, and Up-fuse says it tries to build long-term collaborations rather than one-off projects, several of which have run for years, letting skills and income opportunities grow alongside the relationship.
"The biggest challenge is staying true to our values while meeting increasing demand. Handmade production can't simply be sped up by pressing a button. Every product requires time, skilled hands, and careful quality control. When demand grows, our solution isn't to compromise the process, it's to invest in training more artisans, improving our systems, and planning production further in advance."
Yara Yassin, Co-founder, Up-fuse
It's a trade-off Up-fuse seems to have made peace with. Slower than conventional manufacturing, certainly, but as Yara sees it, that's also where the products get their value, each one carrying the time and story behind how it was made.
I asked which product or moment in Up-fuse's story stands out most. The answer wasn't a specific bag.
Rather than one product, the team points to how the idea has evolved: from a university project into a company that has upcycled millions of bags, worked with hundreds of artisans and families, and collaborated with global brands. If there's a single moment, Yara said, it's realizing the impact goes beyond the products themselves, seeing artisans build new skills, businesses rethink waste through the collaboration, and customers proudly carry something made from what used to be trash.
About Up-fuse
Up-fuse is based in Cairo, Egypt, and produces bags and accessories from upcycled plastic in partnership with local artisans and NGOs. Learn more at hello@up-fuse.com.